Condenser System Optimization Solution Without System Replacement Utilizing OZONE and EHR Technologies with 24/7 Real-time Monitoring by ECONOWATT
Developed to meet the needs of factory and building owners aiming for long-term cost reduction, scale prevention, extended equipment life, and alignment with ESG principles.
In the industrial sector, the cooling system (Condenser) plays a crucial role in production processes, especially in plants using heavy machinery and large-scale HVAC systems in commercial buildings. However, such systems often come with hidden costs and environmental impacts that are frequently overlooked, such as continuous water replenishment, increased energy use due to scale formation in pipes, chemical usage for scale and bacteria control, and the expenses related to maintenance and downtime from reduced system efficiency.
ECONOWATT has, therefore, developed a solution that enhances existing systems without requiring dismantling or replacement. This innovation improves performance, reduces operational costs, and supports sustainable business operations based on ESG principles.
นวัตกรรมเสริมจาก ECONOWATT ได้รับการออกแบบมาเพื่อให้ระบบ Cooling Tower ทำงานได้อย่างคุ้มค่าทั้งในด้านพลังงาน น้ำ และการดูแลรักษา โดยเทคโนโลยีประกอบด้วย
Innovation Designed to Optimize Cooling Tower Systems
OZONE System
This system employs ozone gas (O₃), a powerful oxidizing agent, to eliminate bacteria, algae, and organic contaminants in recirculating water. Ozone naturally decomposes, leaving no chemical residues behind.
This technology eliminates the need for 100% of conventional chemicals, such as chlorine or biocides, reducing direct chemical costs, minimizing water replacement frequency, and promoting water conservation. Additionally, by keeping the system clean, it enables quicker cooling, contributing to energy savings.
Clean recirculating water reduces the risk of pathogen accumulation, making the system safe for people and environmentally responsible. It also supports greenhouse gas (GHG) reduction, aligns with Net Zero goals, and boosts the credibility of water treatment systems when applying for ESG certifications or ISO 14001.
Ideal for facilities focused on long-term cost reduction and sustainability, such as green factories, LEED-certified buildings, smart factories, and high-end hotels participating in Green Building or Carbon Reduction programs.
Electro Hardness Removal System (EHR)
This system uses electrical current to separate hardness minerals such as calcium (Ca²⁺) and magnesium (Mg²⁺) from water without chemicals. Once the water is treated, it enters the heat exchanger or piping system without causing scale buildup.
From an energy-saving perspective, the system significantly reduces scale formation, ensuring equipment operates efficiently and consumes less energy. It also reduces water discharge (bleed-off) by up to 80%, lowering water costs and decreasing the need for frequent chemical replacements, pipe cleaning, or maintenance, leading to long-term savings.
As the system operates chemical-free, there is no toxic residue, making it environmentally friendly and safe for users. Furthermore, it extends the lifespan of the condenser system effectively.
Ideal for industrial facilities, large buildings, hotels, and hospitals that utilize cooling tower systems and require high water efficiency.
Real-time Monitoring & PLC Automation
This system utilizes sensors and PLCs to monitor water quality, temperature, and system operations continuously. Data is transmitted to an online dashboard, with real-time alerts for abnormal values. This enables proactive maintenance planning, reduces downtime, mitigates operational errors, and allows for real-time tracking of water and energy usage, facilitating targeted adjustments.
The system enhances overall performance and stability, reduces dependency on manual inspection, and serves as a foundational element of Smart Facilities and intelligent factories.
Outcomes from Implementing ECONOWATT Systems:
- Reduce total water and energy costs by 15–30%
- Eliminate 100% of chemical use in the ozone system.
- Lower GHG emissions and wastewater
- Extend equipment lifespan and achieve faster ROI
- Support ESG, BCG, LEED, and ISO 14001 standards.
ECONOWATT is a leading provider of innovative energy-saving and environmental technologies with over 30 years of experience. Our team of expert engineers offers customized consulting and design services. All systems are certified by government and industrial standards and come with full-service installation, maintenance, and 24/7 monitoring via a cloud-based platform.